A Quick Visit to Montblanc Le Locle

Mar 12, 2010,10:42 AM
 


Not long ago, spent a day to visit Montblanc's two manufactories. 

I was pleased with the Le Locle plant as the preparations and processes are systematic and organised.
After witnessing the assembly of the Montblanc Star Nicolas Rieussec series which are performed in a dedicated room and by specially trained team, it changes my perspective about Montblanc Watchmaking and the Nicolas Rieussec too.

Please join me for the e-tour ....


Began the morning session to the Le Locle facility  and started off from Geneva at 7am.


Some pics along the long but comfortable cruise ...





About 8:30am we passed by the Lake Neuchatel...



Current location at 8:50am



At last a signage displaying our destination !

Entering Le Locle at 9:10am ...

Driving in to the birthplace of traditional Swiss watchmaking, Le Locle, which is about 1,000 metres above sea level.



The horological neighbourhood ...

Turning to the right ....


We arrived at Montblanc after slightly two hours.

The entrance was at the left end, but could not miss the opportunity to snap several pics of the century old, 1906 Art Nouveau  villa.


Wow! A light breeze swept by, it was really cold!

Felt my fingers stiffened and depressing the shuttle seemed a bit difficult for the first time smile




A fusion of the past and the present, with the manufacturing facility at the basement.





Back to the gates ...


And dashed to the entrance of the Villa ...

Fuel to start the day and warm the hands !


Two original pictures of the Villa from different perspectives ....





Interesting brass arcs (with numerals engraved) on the flooring of the floor of the villa signifying the flow of time ....


A few vintage pieces with the wording 'Montblanc' on dials ....









As we walked to another room, the brass arc seemed to be following us smile


The Montblanc emblem on the new lintel...


Our host for the day, Mr Olivier Schwarz..


The signage outside of the cosy 'Welcome Room' ....


Old tiles and parquet flooring of the yester-year still present ...


Moving up a floor.  Historical pictures of the brand and factories were mounted on the wall ....


The evolution of the Montblanc logo....


Pictures of some previous leaders at important landmark events using the iconic Montblanc Meisterstuck 149 fountain
pens to seal agreements...the pen is also known as the Diplomat.


Now you know why the Montblanc Meisterstuck  fountain pen-nibs are engraved with '4810'.


Some newer pictures ...


Reached the second floor ...




The SoulMakers, absolute luxury and style!


Let's tour the suite...

















Exiting from the suite, a showcase of some of Montblanc pieces...


A slideable magnifier was installed for closer viewing ...


Proceeding to -1 ...


Lovely decor ...preserving the tradition.

Observe the transition of time...the 'new road' is the added basement.

From the building picture (above), basement was newly created.



From 'manual knob door ' to the 'automatic sliding panel' ...


If I heard correctly, this is One of the art-piece of project Montblanc Cultural Foundation.  There are many creative pieces
installed in the villa but I missed out snapping them.

The Montblanc Cultural Foundation, established in 1998, works closely with the Hamburg Gallery of Contemporary Art.

Each year, one piece of work will be chosen by Montblanc.  Would be nice to see the pictures of the art-pieces from 1998
onwards.


First stop, the Design Group, the team which works on the 'form and function'.

Here we have the movement designer, showing us the Calibre MB R110  for the Rieussec.



The form - sketches of  many aesthetic designs...





Once a design is approved, it will be digitised using CAD ...


Next another material-engineer will go through the design, to verify if the construction of the case is robust and manufacturable,
taking into the consideration of material and various coatings used.

Here we were in for a treat.  The above cases looked similar but they were of different coatings.

The piece  on the right was DLC-coated while the other was PVD coated.
The difference between them is the hardness. 

A piece of metal ( did not ask what metal) was passed to me and  was asked to scratch the cases.

Lovely!  Dreamt of such trial-destruction for a long time, and the opportunity was here!! smile




A short clip of the scratching the PVD case ...


A short clip of the scratching the DLC case ...


The PVD lug (obviously the left piece) was scratched, using the same metal piece on the DLC case, no apparent scratch on it!!

Does it tell us that DLC is tougher than PVD?  Or just Montblanc's DLC?

More details of the Montblanc DLC Process posted by Mike :    please click here to read.



Later she also showed an experimental approach to surface aesthetic. 

Perhaps a tattoo watch?  smile

Also showed that Montblanc tried various materials on their watches.  A sample of the bracelet with a combination of
steel and ceramic links.


Next shown was a PVD bezel...



Curious at how the bezel clicked as it was turned ... snapshots of the reverse side of the bezel with the cut-out-keys.






Next to the Quality Control Division ....



The Quality Control Division may have more test equipments than the assembly division ranging from various measuring
equipment to water-tightness testers.



A dial manufactured by external vendor was checked by sampling from a batch before being accepted to be used
by Montblanc using a vision system. 



Dial on test-fixture ...



Besides the cosmetic was checked, key dimensions were measured to ensure precise fitting with the case and movement.



Components which passed the Incoming Quality verification are stored in plastic cases (as they are very small) and
placed into the KARDEX automatic retriever.



Some movements awaiting to be tested  ...

I am impressed with the how well organised the Incoming Quality Division.  Besides the well-documented Standard
Operating Procedures (SOP), they also have controlled sets of samples which SOP could not effectively covered, especially
the cosmetic of the dials.

Montblanc and the dial-makers work together to agree upon the criterias for acceptance.  Some parts of cosmetic is
qualitative and subjective and not as straight-forward as dimensions.

Every dials, two sets of controlled-samples are made. One set with Montblanc and another with the vendor dial-maker.



Here are some of the controlled samples, properly organized ...


Observed a seal (with controlled number)  was attached to this Rieussec dial ...



Another one for the Montblanc Sport Chronograph Automatic ..



Next, a complete set of sub-assemblies by family are also kept !






A closer view ...



A few pics of a working sampe of the Rieussec ...
 







After the Quality Division, we proceeded to the next unit, and came across this showcase ...



A showcase to illustrate the different leathers & materials used for the watches ...



A galuchat strap...


The full piece of the stingray ...



Mother of pearl ...the cavities were cut-out used for dials...





Before entering the next unit ....

we were required to put on an overall ...


and shoe-covers ...


Ready to enter the assembly room ...


Greeted by two rare pieces of 'time-writer'  by Nicolas Rieussec ...





Then we entered into a special room, dedicated to assemble the Montblanc Star Nicolas Rieussec Chronographs !

A small showcase was installed to show the various components and sub-assemblies of the Nicolas Rieussec calibres ...



The balance assembly ...



The actual ..



Components from the dial-side ...



and for comparison.



This dedicated room housed less than a dozen of watchmakers...









Looking closer, there is a miniature assembly-line beneath the table ...


Specific components are placed according to the process flow.

After placing the components, with a press of a button, the completed piece will lower and slide forward and the
next piece to be worked will load up.


All completed calibres will be checked by the senior watchmakers.

If the condition of the calibre is not to the standard of the senior watchmakers, he will troubleshoot and disassemble fully
to tackle the issue.






In this room, there are a few machines which handles the precise processes which ensure the smooth running
of the calibres assembled.

This machine is auto-oiling machine which can apply accurate amount of oils onto the jewels or endstones.



The amount of oil to deposit is programmable.


The automated oiler in action (but without the calibres), just a test-run to show us the operation of the machine.


The engretest, used to check individual pairs of gears, which affect torque transmission.

The fixture to hold the movement under test.

 
Another auto-oil dropper specifically for the oil cup of the jewel bearing.



After dropping the oil, the quality of drop  (darker purple circle) could be viewed on the vision system.  Above was a reject
as the oil drop was not in the centre.


This is a good,  as the drop is concentric.



The tip of the oil dispenser above.



The above is a WTM ( Watch Test Mechanics), used to check variation of amplitude and the instantaneous
rate of the balance and spiral.



Another equipment which inspects tolerance of the interference between the pallet forks and teeth of the wheel which
affects the draw.


If the tolerance is out, adjustment will be done with another special tool.


After this, we left the "Nicolas Rieussec Room" to the neighbouring main assembly hall which all Montblanc watches
are assembled ...



Putting the dials onto one of the Star Nicolas Rieussec models...

The arrangement is in island-form.  Each island consists of four people and the team handles only the specific model
till completion.





Casing for paved diamond bezel Star Nicolas Rieussec model.


The completed pieces ...

Visual check  (under loupe) to ensure no aesthetic defect/s.



A closer view.



Preparing to encase the calibres....


This station is for hands-placement ...


A clip showing how the hands were placed ...


Checking alignment of the hands ...





Pending for hand-placement ...


The hands ...


The fixture to seat the calibre ...




Crowns waiting to be installed ...


Securing the movement to the casing ...


Fastening the caseback.  Note a piece of protective film is placed in between the caseback
and the presser to prevent any scratches.






Encasing completed.

 





The Supervisor in charged, Mr Daniel also informed, all pieces assembled in his division are thoroughly checked and
tested for the rate and water-resistance.


Pieces pending for tests ....





Our tour for the Le Locle plant was completed ...



And it just pasted noon time. 


We left the grand Villa.  Still as charming till today ...



On the way to the Villeret plant next.




Thanks to the Montblanc Le Locle team for patiently guiding us through the plant and explaining the process.


Kong








Related Posts :

Don's Visit to Le Locle Part 1

Part 2


Part 3




This message has been edited by Kong on 2010-03-12 10:45:05 This message has been edited by AnthonyTsai on 2010-03-13 10:32:39 This message has been edited by AnthonyTsai on 2010-03-16 13:42:42


More posts: CalibresCollection VilleretMB R110Montblanc Nicolas Rieussec CollectionNicolas Rieussec Chronograph AutomaticNicolas Rieussec Collection

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Comments: view entire thread

 

Thanks for the report on the visit, the best part was the DLC testing...

 
 By: DRMW : March 12th, 2010-11:41
Thanks, the best part was the 'Scratch' testing of the DLC vs PVD, very cool! -MW

Its not seeing is believing, its doing :-)

 
 By: Kong : March 16th, 2010-20:33
Hey Ming We will wait for Mike to do something after his mother nature test. Kong

Should be some exciting stuff! =) [nt]

 
 By: DRMW : March 16th, 2010-21:16
No message body

Excellent post.....

 
 By: MiniCooper : March 12th, 2010-13:50
I appreciate your virtual guidance..... many thanks cheers

Thanks PP ...

 
 By: Kong : March 16th, 2010-20:34
still has one more plant working on it. Hope you will join the next etour Thanks for reading. Kong

Thank you for the visit to MB

 
 By: ED209 : March 12th, 2010-19:34
Great pics and background information on the visit to Le Locle. Thanks Kong! I enjoyed the mentioning of the scratch test. Regards, ED-209 This message has been edited by ED209 on 2010-03-12 19:35:38

One of the highlights ....

 
 By: Kong : March 16th, 2010-20:38
Hi Ed Replied to MW, doing it, really give another level of confidence. This test was one of the memorable moments for plant visits Kong

Wow Kong! There was A LOT to digest in your post

 
 By: mkt33 : March 12th, 2010-20:54
The whole process seemed so "robotic", a little too "sterile" for me on one hand, but on the other I feel like these Montblanc watches get assembled with very tight standards because of all the computerized analysis involved. I wonder if this will minimiz... 

Evolution not Stagnation

 
 By: MTF : March 13th, 2010-07:55
Mike, Much as we romantasise about mountain elves hand-cutting every gear tooth of our micro machines, the reality is that watchmakers have always used the latest tools and technology available at the time. Georges Auguste Leschot's work on the pantograph... 

Yes, I drank the Swiss

 
 By: mkt33 : March 16th, 2010-07:05
marketing potion and it is having its desired effect Guess the money that I'm paying is for access to the Swiss "know-how" which the MB tour gives great insight too. I'm all for utilizing the latest machines to verify assemble and correct for tolerances. ... 

I like the 'sterile' part you mentioned ...

 
 By: Kong : March 16th, 2010-20:58
Hi Mike The self-contained 'Rieussec' room is good, in my opinion, for mass manufacturing pieces. The process is controlled and the learning experiences of the same group of watch-makers are focused and 'cumulated' within a cluster, thus forming a knowled... 

Wow! Excellent Photo Tour of the Montblanc Le Locle Facility!

 
 By: patrick_y : March 12th, 2010-22:30
That was a great experience. Thank you for putting all the captions on the photographs so I could actually understand what was going on. Very impressive; from the very beginning, the Montblanc facility, the historical Mont-Blanc watches, the bedroom in th... 

Thanks Patrick_Y ...

 
 By: Kong : March 16th, 2010-21:08
for reading. One more pic for you : Understand from the staff, the above Montblanc watch was created modeling after a 'squashed down' Meisterstück pen. Kong...  

Always a pleasure to read your posts! [nt]

 
 By: patrick_y : March 18th, 2010-10:24
No message body

fantastic report...

 
 By: FanFrancisco : March 13th, 2010-10:28
hi Kong, tell you a funny thing, you know when i was reading this post, i did not notice who is the reporter. i just read! after reading through till end of the post and saw your name under signed at the end there. then realized, felt no wonder the style ... 

Think you need a bigger monitor ...

 
 By: Kong : March 16th, 2010-21:11
to view our forum, Stefan Thanks for the kind words, and read till the end. Kong

Thanks for reading Nomer. [nt]

 
 By: Kong : March 16th, 2010-21:16
No message body

DLC vs PVD scratch test! Oh! Oh! Oh!

 
 By: ling5hk : March 13th, 2010-22:59
Thanks Kong for the detail report. Yes, Montblanc Le Locle factory is indeed systematic compact, and well organised. I love the "5-star" room and it would be nice to stay just one night there. The DLC vs PVD scratch tests are indeed very educational and i... 

Hmmm ...

 
 By: Kong : March 16th, 2010-21:24
The Villa Room is really nice. Probably, collectors of Montblanc may be invited to visit and stay before. Next round, if being offered to scratch the DLC, will do it more elaborately. Thinking what abrasive to carry with me Reminded me of Mr Spock too Kon... 

WOWly amazing

 
 By: aldossari_faisal : March 14th, 2010-01:15
Faisal Such an amazing , detailed inc such a very light way to understand and to digest, beside my deep appreciation for the people in mont blanc I would love to thank you a lot KONG and tell you I truly appreciate your detailed work, to come out with thi... 

Thanks Faisal ...

 
 By: Kong : March 16th, 2010-21:45
for the kind words and feedback. Kong

Excellent read Kong

 
 By: samwan : March 14th, 2010-04:14
Thoroughly enjoyed the comprehensive report. Thanks. Sam

Excellent report. Thanks.

 
 By: VMM : March 14th, 2010-09:06
Very informative. Thanks for the insights. I really enjoy watching how every manufacture works. Vte

Super post, Kong! Top marks.

 
 By: Davo : March 14th, 2010-18:35
Thanks for sharing the great pics and vids. I really enjoyed the inside look.

thanx for inviting us along!!!

 
 By: adrianNJ : March 15th, 2010-07:50
excellent report!!! adrian

Fantastic read!

 
 By: dxboon : March 15th, 2010-20:15
Kong, Thanks so much for the wonderful photos and report chronicling your visit to MB. I'm really excited to see how their watch portolio expands. I greatly admire their Villaret collection, and wonder if they will ever be able to capture my imagination i... 

Finally had time to read your post Kong

 
 By: AnthonyTsai : March 16th, 2010-20:18
Awesome report and thanks for giving us a virtual tour of the Le Locle factory. The below DLC video you shot is amazing! Cheers, Anthony